Other Condensing Units are key components in refrigeration systems, with the core function of achieving heat transfer through the refrigerant condensation process to provide stable refrigeration support for industrial production, commercial cold chain, pharmaceutical storage and other scenarios. Zhejiang Kaidi Refrigeration Equipment Co., Ltd (hereinafter referred to as Kaidi) has been deeply engaged in the refrigeration field for nearly 30 years. Its independently developed and produced Other Condensing Units rely on advanced CNC machining equipment and high-standard testing laboratories, achieving dual guarantees of high-efficiency heat exchange and stable operation. As a high-tech enterprise integrating R&D, production, solution design and after-sales service, Kaidi’s Other Condensing Units have been widely applied in various industries around the world, becoming a reliable choice for cold chain logistics, food processing, pharmaceutical storage and other fields.
Core Commonality and Working Principle of Products
Core Commonality
- Functional Orientation: All take refrigerant condensation as the core, converting high-temperature and high-pressure gaseous refrigerant into normal-temperature and high-pressure liquid refrigerant, providing key support for the refrigeration cycle.
- Application Characteristics: Adapt to refrigeration needs of multiple scenarios, compatible with compressors and evaporators of different specifications, and can be flexibly integrated into various refrigeration systems.
- Performance Advantages: Possess common features such as high-efficiency heat exchange, energy consumption optimization and stable operation, realizing long-term continuous operation capability through precision manufacturing.
- Brand Support: All Kaidi’s Other Condensing Units have passed strict quality testing, integrated nearly 30 years of refrigeration technology precipitation, and are supported by professional pre-sales scheme design and after-sales maintenance services.
Working Principle
The operation of Other Condensing Units is based on the condensation link of the vapor compression refrigeration cycle, with the specific process as follows:
- After the high-temperature and high-pressure gaseous refrigerant is discharged from the compressor, it enters the condensation chamber of Other Condensing Units;
- Through air-cooled or water-cooled methods, the refrigerant exchanges heat with the cooling medium (air or water) to release heat;
- After the heat is taken away by the cooling medium, the refrigerant condenses into normal-temperature and high-pressure liquid, which is transported to the evaporator through the throttling device to complete the closed loop of the refrigeration cycle.
In equipment design, Kaidi has optimized the structure of the condensation chamber and the heat exchange path, increasing the heat exchange efficiency by more than 15% while reducing the operating noise.
Product Types and Detailed Comparison
According to cooling methods, application scenarios and refrigeration capacity requirements, Kaidi divides Other Condensing Units into three core types, with specific parameter comparisons as follows:
| Product Type |
Cooling Method |
Refrigeration Capacity Range |
Core Adaptation Scenarios |
Key Advantages |
Representative Customer Applications |
| Air-cooled Other Condensing Units |
Air heat exchange |
5–100kW |
Small food processing factories, convenience store cold chains, mobile refrigeration equipment |
No water source required, flexible installation, simple maintenance |
Holliday food stores, community convenience store cold chain systems |
| Water-cooled Other Condensing Units |
Water heat exchange |
50–500kW |
Large cold chain logistics centers, pharmaceutical warehouses, industrial production workshops |
High heat exchange efficiency, stable operation, suitable for large refrigeration capacity needs |
GLP cold chain logistics parks, Shanghai Pharmaceuticals storage warehouses |
| Modular Other Condensing Units |
Air-cooled/water-cooled optional |
20–800kW (splittable) |
Medium-sized food processing enterprises, central kitchens, edible fungi cultivation bases |
Scalable capacity, energy consumption adjusted on demand, adapted to complex working conditions |
Makgindi central kitchens, Xiangru Biological edible fungi bases |
Note: All the above products are independently developed and produced by Kaidi. The core components have passed 100,000-hour durability tests, and the sales and service network covers the whole country and major global markets.
Application Case Display
Cold Chain Logistics Field
- Project Background: A large GLP cold chain logistics park needs to provide constant temperature storage below -18℃ for 10,000-ton goods, with high requirements for the stability and energy efficiency of refrigeration equipment.
- Solution: Kaidi provided water-cooled Other Condensing Units, combined with a customized refrigeration cycle system to realize the coordinated operation of multiple units.
- Application Effect: The equipment operated continuously for 365 days without failure, with a refrigeration coefficient of performance (COP) of over 3.8, saving 12% energy compared with the industry average level, and meeting the 24/7 uninterrupted refrigeration demand of the cold chain logistics.
Food Processing Field
- Project Background: The quick-freezing production line of Wufeng Food Processing Factory needs to quickly reduce the product temperature from 25℃ to -30℃, requiring the condensing equipment to respond quickly and have high heat exchange efficiency.
- Solution: Adopted Kaidi’s modular Other Condensing Units, dynamically adjusting the number of operating modules according to the production line load.
- Application Effect: The quick-freezing efficiency was increased by 20%, the equipment operating noise was lower than 75dB, meeting the environmental protection standards of food processing workshops, and obtaining long-term cooperation orders from the enterprise.
Pharmaceutical Storage Field
- Project Background: A pharmaceutical warehouse of China National Pharmaceutical Group needs to provide constant temperature storage of 2–8℃ for vaccines and biological agents, with strict requirements for temperature accuracy and equipment reliability.
- Solution: Kaidi provided high-precision air-cooled Other Condensing Units, equipped with an intelligent temperature control system and multiple safety protection devices.
- Application Effect: The temperature control accuracy reached ±0.5℃, the annual equipment failure rate was lower than 0.5%, passed the GSP certification of the pharmaceutical industry, and ensured the storage safety of pharmaceutical products.
Maintenance Guide
Daily Maintenance (Daily/Weekly)
- Daily Inspection: Record equipment operating parameters such as pressure, temperature, voltage and current to ensure they meet the standard values in the equipment manual; clean dust and debris on the unit surface, and check that there is no leakage at the pipeline joints.
- Weekly Maintenance: Clean the air filter or cooling water pipeline filter screen; check the operation sound of the fan motor and the bearing temperature; supplement cooling water (for water-cooled type) and check water quality.
Regular Maintenance (Monthly/Quarterly/Annual)
- Monthly Maintenance: Check whether the safety protection devices act normally; tighten the electrical wiring terminals; check that the thermal insulation layer is not damaged.
- Quarterly Maintenance: Measure the insulation resistance of the main motor; check the flexibility of the energy adjustment mechanism; add grease to the rotating parts.
- Annual Maintenance: Clean the scale in the condenser and evaporator pipelines; replace the oil filter element, drying filter and refrigerating oil; perform derusting and painting treatment on the unit surface.
Professional Support
Kaidi provides free on-site maintenance guidance services for all users of Other Condensing Units, establishes equipment maintenance files, responds to sudden failures within 4 hours, and its branches across the country can provide localized maintenance support to ensure the long-term and efficient operation of the equipment.
Frequently Asked Questions (FAQ)
Q1: How to choose between air-cooled and water-cooled Other Condensing Units?
A1: Air-cooled types do not require additional water sources, feature flexible installation, and are suitable for scenarios with inconvenient water sources or small-to-medium refrigeration demands (e.g., convenience stores, small warehouses). Water-cooled types have higher heat exchange efficiency, and are suitable for scenarios with large refrigeration capacity and long-term continuous operation (e.g., large cold chain logistics parks, industrial workshops). Based on users’ site conditions, refrigeration requirements and budget, Kaidi can provide professional selection schemes.
Q2: What should I do if high-pressure alarm occurs during the operation of Other Condensing Units?
A2: High-pressure alarms are mostly caused by dirt on the condenser surface, insufficient flow of cooling medium or excessive refrigerant charge. First, inspect and clean the condenser; then, check the operation status of the cooling fan (for air-cooled type) or cooling water pump (for water-cooled type); if the problem is not resolved, you can contact Kaidi’s after-sales team, and professional technicians will test and adjust the refrigerant charge.
Q3: How to ensure the energy-saving effect of Other Condensing Units?
A3: Kaidi’s Other Condensing Units adopt optimized heat exchange structure design and high-efficiency compressors, and have passed strict energy efficiency tests before leaving the factory; they are also equipped with an intelligent variable frequency control system, which can dynamically adjust the operating power according to the refrigeration load. In addition, Kaidi’s professional pre-sales team will customize the optimal refrigeration scheme according to user scenarios, ensuring energy-saving effects throughout the entire process from equipment selection, installation layout to system commissioning.